Heat Exchanger Manufacturers in Pune - Sairam Engineering

Sairam Engineering is one of the most genuine and reliable heat exchanger manufacturers, suppliers, dealers, and traders in Pune, Mumbai, Vapi with solution-oriented, innovative ideas for various industrial processes. As one of the renowned names in Pune, Mumbai, Vapi among heat exchanger manufacturers, we design, manufacture, and supply effective industrial heat exchangers as per the new international standards. Our shell and tube heat exchangers, double pipe heat exchangers, and responsive heat exchangers are greatly appreciated for their strength, energy efficiency, and technological perfection.

Types of Heat Exchangers

Being one of the major heat exchanger manufacturers in Pune, Mumbai, Vapi, we are offering the finest quality heat exchangers like:

  • Shell and Tube Heat Exchangers

    Our shell and tube heat exchangers are produced with the latest design technologies to ensure optimal thermal efficiency and low pressure drop. They are appropriate for industrial applications where high pressure and temperature ratings are required. Constructed from improved welding, high-quality material, and precision tubes, they are durable and resistant.

  • Plate Heat Exchangers

    Plate heat exchangers are high-technology, compact, and corrugated-plate-type for efficient passage of heat. They are perfect for those operations where immediate temperature changes are a requirement with smaller space requirements. The exchangers provide even performance with less maintenance requirement through automation and sensor monitoring.

Features of our Heat Exchanger

One of the top-notch Heat Exchanger suppliers in Pune, Mumbai, Vapi, all Heat Exchangers from us are supported by newer technology design like:

  • State-of-the-Art Design and Fabrication:

    Our Pune, Mumbai, Vapi Heat Exchangers are designed with superior simulation tools and computational modelling to optimise efficiency. Each equipment is subjected to severe performance testing to achieve the highest heat transfer function. This enables industries to achieve energy optimisation as well as sustainable operations.

  • High Quality Materials:

    Copper alloys, titanium, and stainless steel resistant to corrosion are used to make our Industrial Heat Exchangers. The materials prolong the product lifespan even in harsh operating conditions. Using superior coatings and fouling technology, the exchangers are consistent in their performance.

  • Compact Modular Design:

    Our Responsive Heat Exchangers feature modular layouts which are simple to install and maintain. Compact design also saves plant and industrial facility space. This leaves space for expansion or ramping up systems with minimal loss of production time.

  • Smart Monitoring System:

    Our new exchangers incorporate IoT-based monitoring and control systems. These smart sensors track performance, temperature, and flow parameters in real-time. This integration enables predictive maintenance and reduces the cost of operation.

  • Energy Efficiency:

    Our exchangers use enhanced turbulence flow streams and optimised surface architecture to achieve maximum thermal transfer. This saves energy in process heating and cooling systems. Energy-efficient use of energy and lower lifecycle costs are assured through design innovation.

Technical Specifications

Technical Parameter Specification / Description
1. Type of Heat Exchanger Shell & Tube / Plate / Air Cooled / Double Pipe / Spiral / Finned Tube
2. Construction Material Stainless Steel (SS316/SS304), Carbon Steel, Copper, Titanium, Inconel (as per application)
3. Design Pressure Range Up to 100 bar (1450 psi) depending on shell & tube design and material grade
4. Design Temperature Range -100°C to +600°C (cryogenic to high-temperature industrial use)
5. Heat Transfer Area 5 m² – 5000 m² (customizable as per thermal duty requirements)
6. Flow Arrangement Counterflow / Parallel Flow / Cross Flow (optimized for maximum efficiency)
7. Thermal Efficiency 70% – 95% depending on flow configuration and design optimization
8. Fluid Compatibility Water, Steam, Oils, Refrigerants, Gases, Chemical Process Fluids, etc.
9. Standards & Codes ASME Section VIII, TEMA (C, B, R), API 662, ISO 16812, PED 2014/68/EU

Advantages of Heat Exchangers

These various kinds of new heat exchangers give different types of benefits like:

  • Increased Operating Efficiency:

    The new heat exchanger manufacturers in Pune, Mumbai, Vapi, such as Sairam Engineering, supply units with greater heat recovery efficiency. This ensures massive fuel and power cost savings. The enhanced performance offers stable and consistent process results.

  • Low Maintenance Requirements:

    Due to the self-cleaning principle and anti-fouling technology, our exchangers have low maintenance requirements. This reduces downtime and ensures maximum productivity in continuous process industries. The utilisation of innovative materials also reduces wear and corrosion expenses.

  • Environmental Friendly Performance:

    Our exchangers are made in such a way that they minimise energy loss as well as carbon emissions. By utilising effective waste heat recovery, they help to preserve the environment. This is most suitable for green production and worldwide energy-saving regimes.

  • Long Life:

    Long lifespan is available with enhanced fabrication techniques and corrosion-resistant materials, which provide long-term service. The exchangers have toughness to withstand harsh pressure and temperature conditions without loss of efficiency. The long lifespan provides a better return on investment for industrial consumers.

  • Customization and Flexibility:

    Sairam Engineering provides customised designs for different industrial applications. Individual exchangers can be designed based on the process flow, fluid, and temperature requirements. This flexibility makes them appropriate for different new industries.

Applications of Heat Exchangers

As the best heat exchanger suppliers in Pune, Mumbai, Vapi, our heat exchangers are loaded with new features and are most utilised in different applications such as:

Industry Application Benefits
Chemical and Petrochemical Industries Fluid heating, cooling, and condensing in chemical processes Efficient processing of corrosive fluids and high-pressure operations
HVAC and Refrigeration Systems Temperature regulation in heating, ventilation, and air-conditioning systems Effective heat recovery and energy savings for residential and commercial buildings
Food and Beverage Industry Pasteurisation, sterilisation, and cooling processes in food and beverage production Precise temperature control to maintain product purity and quality
Power Plants and Energy Power Plants Thermal management in power plants and energy conversion processes Waste heat recovery and optimised energy conversion efficiency
Pharmaceutical and Biotechnology Industry High purity processing and temperature precision for drug research and fermentation Sanitary construction to international quality standards

Sairam Engineering is a prominent heat exchanger manufacturers, suppliers, dealers, and traders in Pune, Mumbai, Vapi. We are guided by innovation, quality, and customer satisfaction, and we offer technologically superior solutions based on the ever-changing needs of the cutting-edge industries. From shell and tube heat exchangers to plate heat exchangers and industrial heat exchangers for process applications, all our solutions ensure performance, reliability, and sustainability for generations. Contact us today for more information!